▲技术特点: 1、 该机型由2人操作,配备贴合鼓及成型鼓(2鼓成型机)。 2、 可选择使用胶囊式成型鼓或机械式成型鼓。 3、 可实现胎侧/内衬层的机内予复合(胎侧为卷料),胎侧亦可采用条料供料方式。 4、 予复合料采用超声波裁断、自动定长。 5、 采用多套德国BST公司的纠偏装置,确保贴合精度。 6、 半成品料卷供料方式可根据用户需求选择,模块化设计,料卷工字轮直径加大,减少换料次数。 7、 做胎规格适合轮胎厂要求,更适应扁平宽轮胎的生产。 8、 采用德国西门子公司S7系列PLC控制系统,通过PROFIBUS总线方式控制。 9、 该机型配备工控机,可实现工艺参数设置、程序编辑、状态显示、故障自动诊断、联网管理等功能。 10、 该机型采用14套数字伺服系统及伺服电机、16套变频器及交流电机,确保运动部件精确定位。 11、 该机型具有成型效率高、更换规格简单、维护方便等特点,并具有自动卸胎功能。 1. The machine, equipped with B&T drum and shaping drums (2 drums), needs 2 operators. 2. There is a choice between bladder shaping drum and bladderless shaping drum. 3. Sidewall and liner can be pre-deposited (Sidewall material is in reel). Sidewall material can also in strip. 4. The pre-deposited material is automatically measured for a fixed length and cut by ultrasonic. depositing 5. Several sets of guiding system from BST are utilized to assure the positioning accuracy. 6. Semi-finished material bobbin feeding which is designed modularly and optional according to customer’s requirement. The diameter of flange reel is increased to reduce the bobbin changing times. 7. The tire building specification can meet the requirements from the customer. The machine is more suitable for building wide tires. 8. PLC control system is SIEMENS S7 series controlled by PROFIBUS. 9. Touch screen industrial computer installed on the machine can realize error self-diagnosis, parameter edition, program modification and condition display and on-line management, etc. 10. The machine is equipped with 14 sets of numerical servo systems and servo motors, 16 sets of frequency converters and AC motors to make sure about the accurate positioning of moving parts. 11. The machine has the advantages of high tire building efficiency, simple specification exchange and convenient maintenance as well as the function of automatic tire unloading.
▲设备组成Machine Construction: 主机部分:成型鼓、主鼓传动箱、床身、传递环、左右扣圈装置、滚压装置、带束层贴合鼓、 带束层贴合鼓传动箱、尾顶尖、卸胎装置、胎侧及垫胶供料装置、上钢圈装置、主辅鼓灯标等。 辅机部分:胎体供料装置、带束层供料装置、胎面供料装置。 电控系统:电气控制柜,分站及气动系统。

Main machine: shaping drum, main shaft housing, machine bed, transfer ring, left/right bead holders, tire unloader, stitcher, B&T drum, B&T drum housing, tail stock, sidewall and filler servicer, bead feeder and main/auxiliary drum guide light, etc. Auxiliary machine: carcass servicer, belt servicer, tread servicer. Electrical control system: electrical control cabinet, sub control station and pneumatic system
外 形 尺 寸overall dimension (L′W′H mm): 10515×16135×2908 重 量 weight:30000Kg 功 率 power:380V,50Hz,3-Phas,38KW 压缩空气compress air:0.7-0.8Mpa,28m3/h
1.技术规格 Technical Specifications: 胎圈直径 bead diameter 17.5”~24.5” 轮胎规格 tire size 7R17.5~11R24.5、315/80R24.5 、12.00R24、385/70R22.5、425/70R22.5、445/65R22.5 2.贴合定位精度 positioning accuracy 内衬层定位精度liner ±1.5mm 胎侧定位精度sidewall ±1.5mm 胎体帘布定位精度ply ±1.0mm 子口包布定位精度chafer ±1.5mm 垫胶定位精度breaker filler ±1.5mm 带束层定位精度belt ±1.0mm 胎面定位精度tread ±1.0mm 3.机械精度Mechanical accuracy 成型鼓轴端径向跳动radial run-out of shaping drum £0.35mm 带束层鼓径向跳动radial run-out of belt drum £1.0mm 胎圈定位面端面跳动axial run-out of bead positioning face £0.5mm 扣圈传递环重复定位精度repeat positioning of bead transfer ±0.08mm 胎面传递环中心与成型鼓、带束层鼓中心定位精度Positioning of transfer to shaping drum and belt drum center line ±0.08mm 4.技术参数 technical parameter 内衬层/胎侧复合件宽度width of PA 840-1500 mm 内衬层料卷最大直径max. diameter of liner bobbin 1250 mm 胎侧料卷最大直径max. diameter of sidewall bobbin 1300 mm 帘布宽度width of ply 450-1050 mm 帘布料卷最大直径max. diameter of ply bobbin 1000 mm 子口包布宽度width of chafer 180 mm 子口包布内(外)间距inner(outer)distance of chafers 380-1080 mm 子口包布料卷最大直径max. diameter of chafer bobbin 750 mm 带束层宽度width of belt 52-370 mm 带束层料卷最大直径max. diameter of belt bobbin 1000 mm 胎面宽度width of tread 400 mm 胎面最大长度max. length of tread 4000 mm 垫胶最大宽度max. width of breaker fillers 160 mm 垫胶供料肩部间距distance between filler inside and center 95-270 mm 带束层贴合鼓直径diameter of belt drum 865-1040-1160 mm 可成型轮胎直径变化范围diameter range of green tire 730-1230 mm 方杠square bar size 38×38 mm 设备中心高height of center line 1050 mm 可传递钢圈内直径diameter of bead 440-628 mm 可传递钢圈截面高(最大外径)height of bead’s section (max. diameter) 150 mm(900)mm |